Custom Foam Inserts
If the products, equipment, or components you ship frequently are damaged during transit, then you may have a problem. Perhaps expensive tools keep disappearing from the site. Are you looking for a more professional way to present your samples in sales meetings? Is your goal to gain brand differentiation in saturated, luxury retail markets?
- No minimum order
- 7–14 working-day production
- Free US/UK/CA shipping
- No separate die or plate charges
Made to your spec
Each order of foam inserts is cut from a fresh dieline to the length, width and height you give us — there are no stock sizes to fit into.
- Stock
- Rigid · Cardstock · Cardboard · Kraft · Corrugated · Bux board · Texture Card
- Printing
- Offset, digital, 3D and screen printing, inside and outside
- Add-ons
- Spot UV · Embossing/Debossing · Foiling · Holography · PVC window · Soft touch · Ribbon · Die-cut · Perforation
- Proofing
- Free digital proof (flat + 3D) before production; physical samples available
- Artwork
- .ai .pdf .eps .psd .cdr at 300 dpi
You can achieve all of the above with the help of custom foam inserts offered by Pressholic, regardless of your application, industry or budget. Consequently, this would have a direct, positive impact on your business’s efficiency and profitability, which in turn would be helpful to your bottom line.
Why choose Pressholic for custom foam inserts?
Whenever you need anything, Pressholic walks the extra mile to fulfill your requirements and always puts your satisfaction above everything else. As a result of our strict control of quality and adherence to your every requirement, we make sure that all cosmetic products, including nail polish and eyeliner, along with delicate promotional items such as pens and keychains, are safely packaged and delivered to your customers in custom boxes with foam inserts.
Ensure accuracy in every box and foam insert
We always make custom designed boxes to your exact dimensions, and we take special care to ensure the sizes given in the die lines are matched precisely. We guarantee that these made-to-measure boxes are not only manufactured but crafted with exact precision to a single inch of the glass or plastic of your beverage bottle or food jar, but also that the foam inserts are die cut specifically according to the shape and size of your product in order to add an additional layer of protection from damage caused by drops or bumps during shipping.
A careful examination of the foam inserts and the packaging will be delivered
Quality checks look for flaws or defects that could make your product appear low-quality or compromise its safety. Quality control procedures are strictly followed by our qualified supervisors to ensure that the box and the foam inserts are the right size, that the shape of the cavity hole matches the shape of your product such as nail polish, that the box closes or opens correctly, and that the box is the right color and printed correctly. This extensive check of every minor detail ensures the box packaging with foam inserts you get will provide maximum protection for jewellery and glass ornaments.
Personalize your payment to suit your tumular convenience
We always put the convenience of our customers first, and that is also true when it comes to payment for orders. You can choose any payment method that makes sense to you, and you’ll have the assurance of secure payment methods that will give you peace of mind. We accept all global payment methods and use well-recognized payment gateways for secure payment processing.
Get your custom foam inserts fast
We work with top courier companies: production of your foam inserts takes 7–14 working days, and shipping then typically takes about 6–8 days with DHL or 8–10 days with UPS (carrier estimates, not guaranteed).
Add-ons & finishes
Finishes that make a box feel expensive
Matte or gloss lamination is included at no additional lamination charge (soft-touch is a paid add-on)
How ordering works
From quote to your door
What happens after you ask for a quote for custom foam inserts — and when the clock starts.
- 01Request a quoteTell us the product, quantity and size. We reply by email within 6–48 hours with your price and the next steps.
- 02Artwork and proofUpload print-ready files, or let our design team set them up at no charge. You then receive a free digital proof — a flat mock-up and a 3D view.
- 03ApproveCheck every detail and approve the proof (within 24 hours keeps your slot). Nothing is printed before you approve.
- 04Production7–14 working days for printing, finishing and quality inspection. Rush production on request.
- 05DeliveryCarrier transit typically about 6–8 days with DHL or 8–10 days with UPS (estimates, not guaranteed). Free on every order to the US, UK and Canada.
Turnaround
- Production
- 7–14 working days
- Standard shipping
- DHL typically about 6–8 days; UPS typically about 8–10 days (carrier estimates)
- Rush
- Available on request — shortens production by a few days
Production is primarily carried out in Pakistan, with additional production through our manufacturing partner network in China.
Production starts once your artwork is accepted by our prepress team, you have approved the final proof and payment is confirmed.
Worldwide shipping is available. Standard shipping is free on every order to the US, UK and Canada (one delivery address per order). Applicable customs duties and import taxes are covered for the US and UK; for Canada they are the customer’s responsibility; for other destinations, customs duties, taxes and import charges, where applicable, depend on the destination and shipping arrangement and will be confirmed as part of the quote. Transit times are set by the carrier and cannot be guaranteed. Your quote confirms the dates for your exact specification.
How would you like to supply artwork?
We accept .ai, .pdf, .eps, .psd, .cdr (300 dpi minimum). The digital proof is free. A physical sample is available at a small sampling cost if you want to hold the box before the full run.
New to box artwork? See what a dieline is. Not sure which style? See box styles explained.
Questions buyers ask
Foam inserts: FAQs
Straight answers on materials, sizing, artwork and timing. Something else? Ask us.
What are foam inserts used for?
Foam inserts hold a product in a fixed position inside a box so it cannot move, rub or break in transit. They are common for glass bottles and jars, electronics, tools, cosmetics sets and gift sets.
What is the difference between foam inserts and EVA foam inserts?
Foam is a family of materials. Softer foams cushion well; EVA foam inserts are denser and firmer, hold a crisp cut-out shape and have a more premium look — which is why they are often used in presentation and rigid gift boxes.
How do you make the cut-outs fit my product?
Send the product dimensions — or the product itself if you prefer — and tell us how the items should sit. Our design team draws the cavities at no charge and you approve a free digital proof — a flat mock-up and a 3D view — before anything is printed.
Can you make the box and the insert together?
Yes, and it is the best way to get a good fit. Quote the box and the insert in one request — for example a rigid two-piece box or a mailer box — so both are designed to the same measurements.
Is there a minimum order for foam inserts?
There is no minimum order quantity, and there is no separate charge for dies and printing plates.
How long do custom foam inserts take?
Production takes 7–14 working days once your artwork is accepted, the proof is approved and payment is confirmed. Shipping then typically takes about 6–8 days with DHL or 8–10 days with UPS (carrier estimates, not guaranteed), and it is free on every order to the US, UK and Canada (one delivery address per order). Need it sooner? Ask for rush production, which shortens production by a few days.
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